Amasondo e-Cast alloy mining wheelsebenza ngaphansi kwezimo ezimbi kakhulu: umthwalo osindayo, umthelela wedwala ophindaphindiwe, ukudlidliza namandla okusonta. Ukuqhekeka kwama-rim kungenye yokwehluleka okuvamile futhi kubiza kakhulu ezimayini zemigodi evulekile nezinkwali. Imifantu eminingi ayiveli ngokushesha ngemva kokubeletha; zikhula kancane ngesikhathi sokusebenza futhi zingabangela ukungasebenzi komshini kungazelelwe. U-Anqiang ufingqa izinyathelo ezisebenzayo zokugwema ukuqhekeka kwezinsimbi zamasondo ezimayini zengxubevange, ukumboza impahla eluhlaza, ukukhiqiza, ukuhlolwa kanye nokusetshenziswa kwendawo.
1. Khetha Okufanelekile Kwensimbi Yengxubevange Yokusakaza
Impahla iyisisekelo sokuvimbela imifantu. I-Anqiang isebenzisa amamaki ensimbi afanisiwe ezimweni ezihlukene zokusebenza zezimayini.
Insimbi ebambele yezinga eliphansi inokuqina okubi. Ngisho nezinqubo zokuphonsa ezifanele, ama-microcracks akheka kalula ngaphansi komthelela osindayo. Izitifiketi zezinto ezibonakalayo kanye nemibiko yokuhlolwa kwemishini kufanele ihlolwe ngaphambi kokuthunyelwa.
2. Ukwelashwa Kokushisa Okuqinile (Ukucisha Nokushisa)
Ukwelashwa kokushisa kuyisinyathelo esibalulekile sokunciphisa ingozi yokuqhekekaamarimu ensimbi. Ukusakaza kushiya ingcindezi enkulu eyinsalela ngaphakathi kwezikhala zamasondo. Ngaphandle kokucisha nokuthukuthela okufanele, ukucindezeleka kwangaphakathi kuhlala kukhiyiwe. Ngaphansi kokudlidliza kwezimayini, ama-micro-crack afihliwe azokhula ngokushesha.
U-Anqiang wenza ukucisha okujwayelekile + ukuthulisa amarimu engxubevange. Le nqubo iphucula ukwakheka kwezinhlamvu zensimbi, ikhulula ukucindezela kwensalela, ithuthukise ukuqina futhi ibambezele ukusakazeka kokuqhekeka. Imijikelezo yokwelapha ukushisa efushanisiwe noma izinga lokushisa lomlilo elingazinzile kuzoholela ebukhuni obungalingani futhi kunyuse kakhulu ingozi yokuqhekeka.
3. Lawula Ikhwalithi Yokusakaza Nokuhlolwa Kwesici
Ukulimala kwangaphakathi kwe-casting kuyimbangela evamile yokuqhekeka kwamarimu: imigodi eyanciphayo, i-porosity, i-inclusions kanye nama-cold laps. Lezi ziphambeko ezincane ziba amaphuzu okuqala ngaphansi komthwalo we-cyclic.
I-Anqiang isebenzisa ukuhlolwa kwezigaba eziningi:
Ukuhlolwa kwendawo ebonakalayo ngemva kokusakaza
Ukuhlola okungabhubhisi ukuthola amaphutha afihliwe angaphakathi
Ukuhlolwa kwesampula kwempahla yemishini kuqoqo ngalinye
Amarimu anamaphutha okusakaza angaphakathi azonqatshwa ngaphambi kokuqedwa nokulethwa.
4. Precision Machining & Ukulawula Ukucindezeleka
Ukwenza imishini engafanele kungakha amanotshi abukhali kuhabhu yerimu noma izindawo ezikhulumayo zenguquko. Ingcindezi igxila kulawa makhona acijile, okubangela imifantu ngaphansi komthelela ophindaphindiwe. I-Anqiang ilungiselela ukwakheka kwefillet ezigabeni zenguquko ukuze kuncishiswe ukugxilwa kwengcindezi. Amapharamitha womshini alawulwa ukugwema ukusika ngokweqile kanye nokulimala kwendawo.
5. Ukufakwa Kwesizinda Nokusebenza Okungcono Kakhulu
Ngisho namarimu ekhwalithi ephezulu angaqhekeka ngokusebenza okungalungile.
Gcina umfutho wesondo ofanele. Ukwehla kwamandla emali ngokweqile kwandisa ingcindezi yomthelela; ukwehla kwamandla emali kubangela ukuhlanekezeka kwerimu.
Gwema ukugcwala ngokweqile okuqhubekayo. Ukweqa komthwalo olinganiselwe kuyimbangela ephezulu yokuqhekeka kwamarimu okuqala.
Vimbela unqenqema olunodlame noma ukushayisana kwamadwala. Umthelela onzima ongazelelwe udala ingcindezi esheshayo futhi ungaqala imifantu.
Ukuhlola okuvamile: Hlola izipoki, ihabhu kanye nezindawo zokushintsha ze-weld/cast ukuze uthole imifantu emincane ngesikhathi sokulungiswa kwemishini. Ukutholwa kusenesikhathi kumisa ukunwetshwa kwemifantu.
6. Ukugcinwa Okuvamile Nokuhlolwa Kwe-Crack Sheduli
Abaqhubi bezimayini kufanele bakhe izindlela zokuhlola ngezikhathi ezithile. Sebenzisa ukuhlola okubonakalayo namathuluzi e-NDT ukuze uthole ama-micro-crack ngaphambi kokuba akhule. Uma sekutholakele imifantu emincane, yeka ukusebenzisa irimu ngokushesha. Ukuqhubeka nokusebenza kuzokwenza imifantu isakazeke ngokushesha futhi kuholele ekuhlulekeni korimu.
Amaphutha Avamile Abangela Ukuqhekeka Kwe-Rim
Ukusebenzisa insimbi yezinga eliphansi ukunciphisa izindleko zezinto
Ukweqa noma ukwenza lula ukucisha nokwelashwa kokushisa
Ukulayisha ngokweqile amaloli ezimayini noma izilayishi ngokuqhubekayo
Idizayini yoguquko ebukhali ebangela ukugxila kwengcindezi enkulu
Ukuziba ama-micro-crack amancane atholakala ekuhlolweni kwansuku zonke
Ukuvimbela ukuqhekeka kumarimu amasondo ezimayini zengxubevange kudinga ukulawula okuhlanganyelwe kusukela ekukhethweni kwezinto ezibonakalayo, ukusakaza, ukwelashwa kokushisa, ukukhanda kanye nokusebenza endaweni.Amarimu okumba ingxubevange ka-Anqiangsebenzisa insimbi ecijile efanelekile kanye nokwelashwa okuphelele kokushisa, ngokuhlolwa kwenqwaba okuqinile ukuze kuncishiswe ubungozi bokuqhekeka kumasayithi okumba umsebenzi osindayo.